Synchronized Processes Increase Competitivity

Design the factory, integrating the industrialization project

Provide detailed financing of different products pre and post fabrication

Assess the viability of the business and under what varying conditions

Identified production facility plan that included aspects of "lean production"

Implemented clear and easy to monitor financing model

Set clear goals to make business viable

Create masterplan layout including production and logistics areas

Develop a detailed design of logistics equipment and infrastructure required

Prepare the business case and the implementation roadmap

Increased throughput of about 60% by clean material flows

Expanded storage capacity by nearly 25%

Augmented production capabilities by 40%

Design the production environment according to the planned layout

Develop a simulation model depicting the individual production lines

Determine performance indicators for capacity, inventories and throughput times

Deemed investment secure due to expansion capabilities

Improved lead time with optimal order processing and buffer areas

Increased throughput by 15 % due to improvement measures

Design facility considering all regulatory criteria and GMP guidelines

Tendering, selection and control of logistics technology and IT suppliers

Simultaneous planning and implementation aligned with construction and building

Optimized layout for logistics areas with expansion potential of about 50%

Fully automated supply and waste disposal at the new packaging center

Successfully completed within budget and time schedule

Dimension and design layout of entire facility

Design error-resistant Kanban-controlled assembly supply

Create lean principle-based production line layout

Eliminated supply risks through high-production plant structure

Optimal service and total cost distribution

Created 5-year-plan to extend production from 200k to 1M units yearly

Create simulation of greenfield production supply

Evaluate and dimension transportation and buffer technologies

Analysis of ramp-up scenarios

Reduced costs by ideal dimensioning of transportation hardware

Ensured production supply concept long before SOP

Dimensioning of zones for optimal use of space